Air compressors play a crucial role in several commercial and industrial applications, with 70% of manufacturing facilities requiring compressed air. The compressed air is used for painting booths, machine tools, material separation, and handling equipment. These compressed air systems account for 10% of all electricity and about 16% of all motor system energy use in U.S manufacturing industries. Here are tips for getting the most out of your commercial air compressor.
1. Find and eliminate leaks
Compressed air leaks account for 20% to 30% of wasted energy, which may contribute to system operation problems like changing system pressure, which can lower the efficiency of air tools and other air-operated equipment, negatively affecting productivity. The most common areas in which leaks may occur include pipe joints, valves, sealants, condensate traps, point-of-use devices, and more.
Consider conducting regular leak inspections using a proper leak detection tool. Note that leak fixing may hike system pressure, increasing the number of hidden leaks. Organize routine maintenance checks to control and manage leaks and if they persist, find air compressors for sale, and choose one depending on your business needs.
2. Recover wasted heat
Air compressors convert most of the electrical energy into heat. Get a heat recovery unit to recover the heat for space or water heating and offset the compressor running cost. The heated water can be kept for locker room showers and other hot water applications.
3. Read the owner’s manual
Air compressor models differ; that’s why you should read the manual to know how you can maintain it according to its specifications and factory maintenance schedules. The manual also gives you tips on how to care for the compressor to ensure longevity. Proper compressor maintenance not only extends its life but also improves resale value and lowers downtime.
4. Check oil levels
Compressor oil is critical in the functioning of an air compressor as it lubricates and seals rotors to avoid air leakage and removes heat from the air. In addition, oil also cleans the dust particles that make it past the air filter. Conduct daily oil checks and change or refill accordingly. Check the owner’s manual for the ideal compressor oil as using any other could result in overheating and compressor rotors’ potential damage.
5. Inspect the air filter
Air contains contaminants such as dust, particles, and others. These contaminants may be problematic for air compressors, obstructing lines, valve malfunction, or unnecessary wear and tear. Regularly inspect the filter for grime buildup and change them as per the manufacturer’s guidelines. Consider coming up with a routine to inspect, monitor, and change filters. Additionally, you may have to change the filters more frequently than recommended depending on the environmental conditions.
6. Drain moisture from the tank
When in use, an air compressor releases moisture which is then stored in a receiver tank. Drain the moisture daily or regularly to ensure the proper functioning of the air compressor.
Proper and timely air compressors maintenance ensures uptime and longevity. Create routine maintenance checks and schedules to get the most out of your air compressor.